Mass production by use of the multi-heads
A simple operating process
The largest Heater Wire Sewing Machine with 16 heads, can produce 16 pieces at a time. This greatly improves productivity and reduces cost per part.
The process is automated and simplified. Many options are available to increase production and create accurate wire parts. The Heater Wire Sewing Machine makes production a smoother process especially when compared to the conventional way that wire-laying is done.
An easily reproducible process
A computer-controlled head and frame sews heater wire automatically and precisely. The pitch between stitched wires can be accurately controlled for various wire diameters. Other conventional methods of production make it difficult to accurately reproduce corners as designed. Our new technology has now made it possible to produce corners that are consistent in length and resistance.
Digitizing is simple
Our exclusive digitizing software named "DG by PULSE" is designed to support your pattern requirements. "DG by PULSE" makes it easy to edit and simply convert existing data and designs to stitch data files ready to run on the Heater Wire Sewing Machines.
A wide variety of materials can be sewn
Different thickness wires with or without insulation can be sewn using various kinds of attachments based on your needs.
Improved product durability
In some conventional methods of production, the heater wire is attached using an adhesive then sandwiched and pressurized. This process may cause wire breaks. With the Heater Wire Sewing Machine, the conventional wire-laying problems are eliminated. The wire is stitched with a zigzag pattern to allow for expansion and contraction during pressurization and operation. This result in a much more durable and reliable product.
Zig-zag swing sewing
There are 6 different zig-zag swing stitch patterns which enable the Heater Wire Sewing Machine to sew a wide variety of wire sizes and types precisely onto the substrate materials.
Zig-zag swing pattern 4
Zig-zag swing pattern 5
- Zig-zag swing pattern 4
- Zig-zag swing pattern 5
Stitch pattern 4
Stitch pattern 5
- Stitch patte rns 4
- Stitch patte rns 5
Heater Wire Supply Ring
Maximum 720° rotation of the zigzag swing attachment can be sewn the more complicated pattern rather than before.